Chemical Fertilizer Production Line

When you want to make chemical fertilizer, you need to pay attention to aspects. Including materials, technologies and equipment and cost. Finally, you need to ensure the safety of your chemical fertilizer plant. YUSHUNXIN, as a professional fertilizer equipment manufacturer, not only can provide you with suitable chemical fertilizer production line, but also offer you many other tips for better compound fertilizer manufacturing. Such as materials choosing, cost saving, etc. If you have any other requirements, you can also contact us for the best solutions immediately.

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What raw materials are commonly used in chemical fertilizers production line?

Material choosing plays an important role in compound fertilizer manufacturing. Because it is closely related to what kind of complex fertilizer you prepare and which chemical fertilizer making line you can choose. In general, you can consider the materials for compound fertilizer preparation from two respects:

Chemical materials types

To a certain extent, your chemical materials types determine the produced final fertilizer type. So

If you want to make nitrogen compound fertilizer. You can use urea, ammonium chloride, ammonium sulfate, ammonium nitrate, calcium nitrate, etc as materials.

When you plan to prepare compound fertilizer with rich phosphate elements. Monoammonium phosphate (MAP), diammonium phosphate (DAP), superphosphate (SSP), etc are excellent options for you.

However, for potassium complex fertilizer making, it is advisable to choose potassium chloride (MOP), potassium sulfate (SOP), potassium carbonate, plant ash, etc.

Raw materials shape

Generally, we recommend you make compound fertilizer from chemical material powder. Because it is beneficial for complex fertilizer pellets production more smoothly. So if your material for chemical fertilizer production is rocks, you need to grind them into powder. Can we use chemical granules as materials directly? Of course. At that time, you can choose our fertilizer blending system to manufacture complex fertilizer.

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Top 4 complex fertilizer making technologies for your choice

According to your raw material conditions, SX designs different chemical fertilizer production lines for your choice.

Powder fertilizer making

Provided you plan to use chemical powder as material and want to make complex fertilizer at a low cost, you can choose our powdery fertilizer making line. By batching machine, crusher, mixer, screener and packaging scale, it can help you finish compound fertilizer production quickly and easily.In addition, because of less equipment using, it has an economical price.

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NPK fertilizer granulation line

But when you need a business plan for producing NPK granules from chemical powder materials, SX NPK fertilizer granulation system is a better option. As the name suggests, a suitable NPK granulator is necessary. SX can offer you pan pelletizer, rotary drum granulator or double roller extrusion pelletizer according to your needs. In general, using the former two granulation methods, you need to take drying and cooling steps after wet granulation. Conversely, after dry extrusion granulation, you can pack produced NPK fertilizer pellets directly.

SSP phosphate fertilizer production

Moreover, we also can provide you SSP phosphate fertilizer production system which is widely used to turn chemical rock + liquid materials into fertilizer. In this process, you need to crush rocks into powder first. For this, we recommend you use Raymond mill, which is suitable for ore powder making. Then, mix powder material with liquid and make them more suitable for chemical fertilizer production by acidification and aging. Next, you can choose to prepare powder or granular complex fertilizer freely.

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Fertilizer blending plant setup

Finally, for those who want to use chemical pellet material to produce compound fertilizer, we design fertilizer blending plan for you. It consists of batching machine, BB fertilizer mixer and automatic bagging equipment. It is an ideal choice for you, if you want to manufacture NPK bulk blending fertilizer in a simple way and with a low investment.

What is the cost of chemical fertilizer manufacturing?

During chemical fertilizer production plant setup, cost is an item you must focus on. According to your budget for complex fertilizer making, SX can offer you suitable business plan and equipment. Generally, the cost of compound fertilizer manufacturing consists of equipment purchasing, area preparation, labor force and energy consumption.

Which chemical fertilizer production line has a low cost

For those who want to prepare compound fertilizer at a low cost, both powder fertilizer making line and fertilizer blending system are excellent choices. Because they only need several compound fertilizer machines. Usually, the fewer the fertilizer machines, the lower the cost. In addition, less chemical fertilizer equipment also means smaller installation area, which can further help you reduce the cost of complex fertilizer manufacturing. Even a 20 t/h compound fertilizer, you only need to prepare an area of 800-2,000 ㎡ (reference).

Which complex fertilizer making plan is suitable for enough budget

However, when you have a enough budget can want to produce higher quality compound fertilizer, you’d better buy our NPK fertilizer granulation line or SSP phosphate fertilizer production line. They will combine various materials together to generate granules. Therefore, there is a lower possibility of nutrient layering during transport and storage. In addition, one highlight of SX compound fertilizer making equipment is low energy consumption. So in the long term, the two chemical fertilizer production systems can make a large amount of profit for you.

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How to ensure the safety of chemical fertilizer production?

Add gas waste disposal system: In the process of compound fertilizer manufacturing, there will generate some exhaust gas, which will cause serious pollution to surrounding environment. So you need to add a gas waste treatment system to your chemical fertilizer production line.
Reduce dust pollution: Because compound fertilizer production generally uses powder as material. This will cause dust floating in the air, then it is not beneficial for workers’ health. Here, SX can provide you with service of adding dust cover, dust collector and dust fall room.
Check and maintain equipment regularly: Regularly check the operation status of complex fertilizer making equipment, find faults and repair them in time. Regular maintenance of equipment can reduce the probability of failure and prolong its service life.
Make emergency plans: Prepare emergency plans is beneficial for timely handling accidents and reducing losses.